TEXTILE

Textile is any material made of interlacing fibers, including animal fibers, plant fibers, and synthetic fibers. It is used to make a variety of products, including clothing, home furnishings, and industrial products. The history of textile production dates back to prehistoric times, when people first began to weave fibers into fabric. This process has been refined over the centuries, and today, textiles are produced in a variety of ways, including weaving, knitting, and felting.

In weaving, two sets of yarns are interlaced to form a fabric. The first set of yarns, the warp yarns, are placed on a loom and held in place. The second set, the weft yarns, are then passed over and under the warp yarns to form a pattern. Knitting is a process in which one set of yarns is looped around another set of yarns to form a fabric. The loops are formed by knitting needles that are used to manipulate the yarns. Felting is a process in which fibers are matted together by heat, moisture, and pressure. This process is used to create felt fabrics, which are often used in clothing and accessories.

Textiles are used to make a variety of products, including clothing, upholstery, carpets, and curtains. They are also used to create industrial products, such as filters, insulation, and rope. Textiles are also used in the medical field, to create bandages, sutures, and prosthetic devices. Textiles are produced from a variety of fibers, including natural fibers such as cotton, wool, and silk, and synthetic fibers such as polyester, nylon, and acrylic. Each type of fiber has different characteristics, and when combined with other fibers, can create fabrics with unique properties.

Vishnu Spinning

At a glance:

Vishnu is currently producing Hosiery Yarn and producing high-quality value-added Yarn for export. We are also producing Melange Yarn with different shade proportions as per the party’s requirement.
Our unit has a 32000 spindle capacity.
We produce an average of 29.5’s count with a production capacity of 11-12 Ton/ day
We have to produce 24’s 30’s and 34’s cotton single yarn and in Melange ’30s, 34’s,40’s,26’s, and 38’s yarn with differ blend variations as per parties' requirements.
We are certified with GOTS and OCS. GRS And ISO 9001

TYPE	MAKERS	NO. OF MACHINES
Yarn Board Appearance	Statex	1
Electronic Twist Tester	Statex	1
wrapping Block	Statex	1
Neps Checking	Eureka	1
Sherly Trash Analyser	Statex	1
Lea strength tester	Statex	1
Premire Uster	Premire	1

EMPLOYEE	NUMBER
STAFF	67
FEMALE WORKER	62
MALE WORKER	471

Machinery Details:

Blow Room – LMW 2 Lines
Carding – LMW 14 nos of LC-300, 02 nos of LC–300A & 02 nos of TRUZ DK - 800
Draw Frame – LMW Make 05 nos DO -6,
Finisher Frame-05 nos RSB 851.01 nos Rieter RSB-851
LAP Former – LMW Make 01 nos LH-10
Comber – LMW Make 02 nos LK-54, 06 nos LK- 250, 03 nos Reiter E7/5.
Simplex – LMW Make –08 L/R 1400 A.
Ring Frame – LMW Make – 21 nos G5/1, 04 nos L/R-6, 07 nos L/R- 65.

Utilities:

Transformer Capacity – 1 nos - 2000 KVA & another 1 nos – 1500 KVA
Air Consumption – 700 CFM
Water Consumption – 50000 litter per day
Solar Energy - 10% of required energy

Finishing:

Auto Corner – 07 nos Savio, 02 nos SCHLAFHORST – X5, 01 nos SCHLAFHORST – X6. Muratec QPRO=01
Yarn Conditioning – Singer .

Value Added Service (Twisting):

T.F.O – 02 nos VJ- 15 H.

Products:

Ring Spin Yarn
100% Cotton Carded and Combed Yarn Ne 20/1-40/1
Melange Yarn Ne 20/1-40/1 (Blended as per requirements)
Blended Yarn (100% Cotton), Cotton – Polyester, Cotton – Viscose and Dyed Yarn Ne 20/1-40/1’s
Slub Yarn

Knitting

At a glance:

With a capacity of processing 35,000 kilos of fabrics

per day, our wide range of knitting machines

produce aweless materials of single jersey, pique, Lycra

fleece, interlock, auto stripe with lycra, rib with lycra and many more; all undergoing a strict quality inspection before advancing to the next steps.

Transformer Capacity: 650 KVA ( Knitting )

Air Consumption: 800 CFM ( Knitting )

Water Consumption (Per Day): 1250Lit. (Knitting)

TYPE	MAKER	NO. OF MACHINES
Lab weight machine	YKW	1
Yarn fabric Moisture Checking	Delmhorst (USA)	1
Yarn Tension Tester Digital	Schmidt ( Germany)	1
Fabric UV Checking	Local	2
Fabric inspection table	RAM DUKES	1
Fabric inspection table	UZU	3

Total No of Machine: 77 nos.

Pilong: 60 nos.
Mayer – 14 nos.
Terrot – 03 nos.

Production per day :
85% efficiency,
27 ton per day.

Manpower:
Male Worker= 134
Female Worker=3
Staff= 38

Fabric checking machine: 04 nos.

Gauge:

Products:

Single Jersey

Gauge: 24, 28, 32
Diameter: 30, 34 inch

Interlock/ Double Knit

Gauge: 18,24, 28,32
Diameter: 34

Rib- Single & Double

Gauge: 18
Diameter 34

Fleece 2/3 Thread

Gauge: 24
Diameter: 34

French Terry

Gauge: 20
Diameter: 34

Lycra Fabrics

Dyeing

Boiler: Thermax Rice Husk Fired (The rice husk have substantial potential for the production of power and energy. The energy obtained from this process is renewable energy which is considered environment-friendly. Using this technology, the timber and coal used as fuel in the power plants can also be saved from its depletion)

Our advanced dyeing facilities ensure the most vibrant and accurate set of colours, double-checked for colorfastness. We pride ourselves on using AZO-free colures to protect our stakeholder from preventing any hazardous situation. Our dyeing facility has a capacity of 40 tons per day with ‘High-Temperature Specialized Dyeing Machines’ and ‘Sophisticated Soft Flow Machines’ for colouring CVC, Lycra, PC and Polyester etc.

DEPARTMENT	Machinery
Open Compactor	Ferrarao (Italy)=02
Stenter	Bruckner (Germany)=01
Slitter	Bianco (Italy)=02
Compactor	Ferrarao (Italy)=02 ; Santex(Switzerland)=01, Ferrarao(Italy)=03 ;
Dryer	Santex ( Switzerland)=02, Bruckner(Germany)=01, Fong’s(China)=01
Padding/ Squeezer	Bianco (Italy) =03 ; Santex ( Switzerland)=01
Dyeing	Brazzoli (Italy) =02 No. ; Sclavos ( Switzerland)=03 ; Thies (Germany)=06; Fong ( China)=15

TYPE	MAKER	NO. OF MACHINES
Washing Machine	Samsung	1
Auto Dryer	Bosch(Germany)	1
Infrared Dyeing Machine	RBE	2

Fabric Dyeing Machine Details:

Quality control

Manpower:

Male Worker= 218
Female Worker= 60
Staff= 25

Statistics

Transformer Capacity: 650KVA

Air Consumption: 450 CFM

Water Consumption (Per Day): 14 Lakh lit

Steam Consumption (Per Day): 80 Ton

Production per day :

27 ton per day.

Effluent treatment plant(ETP):

10 Lakh Litter /Day

YARN DYEING

Yarn dyeing is a process used in textile production that involves dyeing the yarn itself before it is woven or knitted. This is in contrast to piece dyeing, which is done after a piece of fabric or garment is already constructed. Yarn dyeing is an important part of textile production, as it creates a more consistent and vibrant color in the finished product.

Yarn dyeing can be done in a variety of ways, depending on the type of yarn and the desired final product. For instance, a yarn may be dyed in a solid color or a combination of colors. It can also be dyed in a pattern or with a gradient of colors.

The yarn dyeing process typically begins with the yarn being washed and then soaked in a dye bath. Depending on the type of dye used, the yarn may need to be heated or exposed to chemicals to help the dye penetrate the fibers. Once the yarn has been dyed, it is rinsed and dried before being used in production.

Yarn dyeing is an important part of textile production, as it helps maximize the color and visual appeal of the finished product. It also allows manufacturers to create unique and vibrant colors and patterns that can be used to differentiate their products from competitors.

Machinery Details for Yarn Dyeing Unit

Soft Winding –

Peass Metlar – 64 drumps per day production – 1450 kg.

Hard Winding

i) Peass Metlan – 72 drums = 1300 Kg per day,

ii) Pess Metlan – 56 drums = 1000 kg per day.

Machinery Details for Sewing Thread Unit

Reshmi Precision winding – 1 nos – 12 drums = 750 cones per day =

150 kg per day

HYDRO-

i) Detin – 2000 kg per day,

ii) Local Made – 1500 kg per day

Radio Frequency Dyer – Stalam – 4000 kg per day.

ETP/ WTP Plant (Effluent Water Treatment)

Dyeing. Dyeing Each Cycle

Dong Bao. 15 kg

Dong Bao. 108 kg

Cabo Tex. 600 kg

Dong Bao 330 kg

Dong Bao. 170 kg

Weaving

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Water-Jet-Loom-with-Double-Nozzle-and-Plain-Shedding.jpeg

Weaving is a textile production technique that involves interlacing two sets of yarn or threads at right angles to create a fabric or cloth. The threads used in weaving can be made from a variety of natural and synthetic fibers, including cotton, wool, silk, and synthetics such as nylon and polyester. Weaving is one of the oldest textile production techniques, dating back to ancient Egypt, and is still widely used today in the production of clothing, home furnishings, and other textile products.

Weaving involves several steps. First, the individual threads are wound onto a loom, which serves as the foundation for the weaving process. The warp threads are stretched directly across the width of the loom, and the weft threads are then passed over and under the warp threads to create the weave. The loom holds the threads in place, allowing weavers to create intricate patterns and designs. The type of weave used depends on the desired product—the plain weave is typically used for everyday fabrics, twill weave is often used for heavier fabrics, and the jacquard weave is often used for decorative fabrics.

Weaving is an essential part of the textile industry and has evolved significantly throughout the years. New weaving techniques and technologies have made it possible to create fabrics of various colors, textures, and patterns. Weaving is an important part of the fashion industry, and fabrics produced through weaving are used for everything from clothing to home furnishings.

Weaving Capacity

Weaving capacity usually refers to the capacity of a loom to weave fabric. This capacity is usually measured in meters or yards of fabric and is determined by the size of the loom and the type of fabric being woven. The higher the weaving capacity of a loom, the more fabric it can produce in a given period of time.

Eco friendly Setup

Dye-Sublimation Printing: Dye-sublimation printing is a waterless printing process that uses heat to transfer dyes onto fabric.
Eco-Friendly Dyes: Natural and low-impact dyes are becoming more and more popular in the textile industry, as they don’t contain any toxic chemicals.
Air Jet Looms: Air jet looms are highly energy efficient and use up to 50% less energy than traditional looms.

Versatile Product Range

Our product range is highly versatile and offers something for everyone. We have products that are suitable for both beginners and experts alike. Whether you are looking for basic supplies, or something more advanced, we have it all. We also carry a wide variety of brands, so you can be sure to find something that suits your needs.

Advanced Production Technology

It involves the integration of automation, robotics, computerization, and other high-tech tools. These new technologies allow for faster, more efficient production, as well as increased quality control, which can lead to improved customer satisfaction and reduced costs. By leveraging the new technologies, companies can better manage and improve their production processes, resulting in a more efficient, cost-effective way of producing goods and services.